We get asked
quite often how transmission belts compare to chains and gears.
The fact of
the matter is, belts are the cheapest utility for power transmission between
shafts that may or may not be axially aligned. They run smoothly and with
little noise, and cushion motor and bearings against load changes.
Belt drive
is simple, inexpensive, and does not require axially aligned shafts. It helps
protect the machinery from overload and jam. It damps and isolates noise and
vibration. Load fluctuations are shock-absorbed. They need no lubrication and
minimal maintenance, thus saving substantial efforts, amounts and time. Belt
drives have high efficiency (90-98%, usually 95%), high tolerance for
misalignment, and are of relatively low cost if the shafts are far apart.
As you know,
transmission belts are looped strips of continuous material used to link
rotating shafts, usually looped over pulleys. They are specifically used to
transmit power as part of a larger system of pulleys and gears, though with the
development of newer technologies and materials new applications have been
discovered for this type of equipment.
Transmission
belts are essential parts of heavy machinery like presses, spinning machines,
industry fans, roller conveyor and textile machines. Belt systems are often
compared with chain systems and you should carefully review the pros of this
type of system before deciding exactly what you need for your purposes.
The benefits that transmission belts
offer:
1) Smooth
operation: Transmission belts help the whole system run efficiently and without
any hitches. They require minimum maintenance and provide maximum comfort for
the operators.
2) No lubrication:
In this respect, transmission belts score over chain systems, but there is
another huge advantage, since lubrication (usually in the form of oil or
petrol) represents a significant drain on your resources.
3) Low noise
levels: Transmission belts produce very little sound when operating, which is
an important advantage in any work place and adds to the level of comfort.
4) Less wear
and tear: With proper maintenance, they can be quite long lasting. The
maintenance required is cost-effective and less frequent. Moreover, it involves
less abrasion for various other parts like pulleys.
5) Higher
speed and efficiency: Not only is this type of system easier to operate, it
also provides higher operational speeds and reliable efficiency.
Thus with
belt systems, you will save on a lot of money and hassles. You have to make
sure that you get top quality strips which are made using high-grade materials
(plastics or rubbers). The best quality results from the use of engine-specific
blends, and ensuring perfect compatibility.
The design
should offer safety and protection from accidents. Further, it should be low
stretch material, preferably made of glass fibres, which should be properly
tensioned before being installed. The tooth profile is also significant in
creating optimum transmission values.
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